Project Overview – Commercial Fire Door Installation for Elite Sports Facilities
This project involved the supply and installation of multiple FD30(S) fire doors at the Chelsea FC training ground as part of a newly constructed commercial building. The objective was to deliver fully compliant fire doors that met UK fire safety regulations while maintaining a high-end, professional finish suitable for a Premier League training environment.
Project Location – Chelsea FC Training Ground, London
The works were completed within a new-build commercial sports and training facility, requiring strict adherence to fire safety standards and consistent installation across multiple internal compartments.
Scope of Works – FD30(S) Single and Double Fire Door Installations
The project required the installation of both single and double FD30(S) oak veneered fire doors throughout the building.
| Door Type | Quantity | Fire Rating | Finish |
|---|---|---|---|
| Single Fire Doors | 22 | FD30(S) | Oak veneered |
| Double Fire Doors | 2 | FD30(S) | Oak veneered |
All doors were installed as complete fire-rated door sets into a new building structure.
Fire Door Installation Works Carried Out
Our team completed the full installation in line with manufacturer guidance, British Standards and Building Regulations. The works included:
• Precise fitting of oak veneered FD30(S) fire door leafs
• Installation of fire-rated frames and linings
• Rebated drop-down seals fitted to door thresholds
• 15 x 4mm intumescent smoke seals installed around door edges
• Supply and installation of fully compliant fire door ironmongery
• Correct fitting of door closers to ensure reliable self-closing action
• Final operational and compliance checks across all doors
Consistency, alignment and smooth operation were critical due to the high traffic use within the training facility.
Why FD30(S) Fire Doors Were Required in This New Build
FD30(S) fire doors are a critical element of passive fire protection within commercial buildings. In this case, they were required to:
• Provide a minimum of 30 minutes fire resistance
• Restrict the spread of smoke between compartments
• Protect escape routes for staff and visitors
• Support fire risk assessment and building control approval
• Meet legal obligations under UK fire safety legislation
For a professional sports environment with daily occupancy, reliable fire compartmentation is essential.
Fire Door Specification and Compliance Details
| Specification Area | Details |
|---|---|
| Fire Rating | FD30(S) – 30 minutes fire and smoke resistance |
| Door Finish | Oak veneered |
| Smoke Protection | 15 x 4mm intumescent smoke seals |
| Threshold Seals | Rebated drop-down seals |
| Ironmongery | Fully fire-rated and compliant |
| Installation Type | New build commercial installation |
Completed Fire Door Installation Outcome and Client Benefits
The completed works delivered a fully compliant fire door installation that met both safety and aesthetic requirements. All doors were correctly installed, tested, and signed off, providing the client with peace of mind and a robust fire safety solution.
The training ground now benefits from:
• Fully compliant FD30(S) fire doors throughout the building
• Improved fire and smoke compartmentation
• High-quality finishes suitable for a professional sports facility
• Long-term durability and safe daily operation
This project highlights our experience delivering high-volume, high-standard fire door installations for commercial and professional environments, including elite sports facilities.

